Cooldock in Action: Sealing in Efficiency, Safety, and Peace of Mind
Loading docks are critical pressure points for logistics and supply chain operations—especially in temperature-controlled environments. With traditional setups, it’s not just product integrity that’s at stake; energy efficiency, safety, and operational speed are all challenged by the simple act of loading and unloading a truck.
At Ulti Group, we’re pushing the boundaries with Cooldock, an advanced, fully-integrated loading system that transforms the way goods move through your facility. Let’s take a closer look at how this smart solution works and why it’s changing the game for New Zealand businesses.
The Cooldock Process: Seamless, Secure and Temperature-Proof
The Cooldock system is more than just a dock—it’s a precisely coordinated loading sequence designed to optimise every step of the process, from truck arrival to cargo transfer. Here’s how it works:
- Idle Dock, Safe Position
When no truck is present, the dock leveller sits in a resting position, the door remains closed, the collision protection is engaged, and the dock seal is deflated—all ensuring energy efficiency and safety. - Truck Arrival & Secure Docking
As the truck reverses into place, it contacts the collision protection barrier, absorbing impact and guiding alignment. The electronic wheel chock is then deployed to lock the truck in place and automatically activate door controls, ensuring dock safety and security before any access occurs. - Sealing the Gap
Once docked, the inflatable dock seal activates, sealing all three sides of the truck to prevent air leakage. The sectional door opens, and the collision protection moves—not just vertically, but horizontally as well—allowing internal truck doors to swing open across the dock leveller and latch securely. - Bridge and Under-Seal Activation
With the truck secured, the dock leveller bridges the gap, while the under leveller seal engages to provide a complete thermal barrier from below. - Internal Access and Loading
The internal rapid door opens last, only once a full seal has been achieved, maintaining temperature integrity. From here, the loading process begins—efficiently and securely.
Why Cooldock Stands Out in Cold Chain Logistics
What makes Cooldock truly powerful is its ability to deliver continuous loading without compromising thermal control or safety. The fully sealed environment drastically reduces air exchange, a key factor in energy conservation and product protection.
This means your operation benefits from:
- Minimised energy loss, with reduced strain on refrigeration units.
- Enhanced hygiene and safety, by keeping contaminants out.
- Improved operational speed, thanks to automation and coordinated system sequencing.
- Fewer delays, as the truck never has to reposition mid-process.
For companies moving sensitive goods like food, pharmaceuticals, or any product that demands temperature control, Cooldock delivers a future-ready solution that pays for itself in energy savings, compliance, and workflow efficiency.
Ulti Group Delivers Customised Cooldock Installations
Cooldock isn’t a one-size-fits-all solution—it’s a modular system tailored to each facility’s requirements. Whether you’re retrofitting or building from scratch, our experienced team works with you to deliver a solution that aligns with your operational goals and compliance standards.
To explore how Cooldock can revolutionise your loading process, visit the Cooldock product page or get in touch with our team.
FAQs
What industries benefit most from Cooldock?
Cooldock is ideal for cold storage, logistics, food processing, pharmaceuticals, and any facility requiring tight environmental control at the dock face.
Is Cooldock suitable for all types of trucks?
Yes, it accommodates a wide variety of truck configurations, and the adjustable sealing components ensure consistent performance regardless of vehicle size.
How does the system improve workplace safety?
From the electronic wheel chock to the collision protection and fully automated sequence, Cooldock reduces the risk of accidents and ensures the truck is immobile during loading.
Can Cooldock be added to an existing dock?
Absolutely. Ulti Group specialises in custom retrofits, adapting Cooldock components to integrate seamlessly with existing infrastructure.
Make the smart move—discover the Ulti difference with Cooldock and bring efficiency, safety, and energy control to your loading operations.