Project Spotlight: Inside Halls’ State-of-the-Art Longburn Facility

When Halls set out to develop their new Longburn distribution centre, the focus was crystal clear – total cold chain integrity, top-tier safety, and speed of execution. At Ulti Group, we were proud to be involved from the earliest design stages of this transformative project, partnering with Halls and Humphrey’s Group to deliver a facility that exemplifies efficiency, safety, and innovation.

 

Designing for Integrity: Why Early Involvement Matters

Cold storage logistics leave no room for error. From the outset, Halls knew they needed a solution that could maintain product integrity without compromise. That’s why we worked closely woth their team and design partners to develop a system where every component-from the dock to the doors-supported a seamless cold chain.

Early engagement in the design phase proved critical. As Krishan Kumar, Construction Project Manager for Talleys Group, pointed out, involving us early meant fewer assumptions and greater precision. Our collaboration with structural and architectural teams ensured that nothing was left to chance-resulting in a facility that was both functional and future-ready.

 

Tailored Solutions That Make the Difference

This project integrated a suite of Ulti Group’s specialised products, each chosen to deliver performance under pressure:

• Ulti Vertical Dock Levellers – These provide a continuous seal between truck and facility, allowing trailer doors to be opened only once fully docked, preserving cold chain integrity 100% of the time. Explore Ulti Vertical Dock Levellers.
• Ulti Dock Seals – Perfectly complimenting the levellers and doors, our dock seals offer a snug fit that protects against temperature fluctuation and outside contamination. Discover Ulti Dock Seals.
• Ulti High Speed Doors – Speed and durability are essential in high-use environments. Our high-speed doors reduce open times and boost traffic flow without compromising temperature control. Check out Ulti High Speed Doors.

 

Safety and Service: At the Core of Every Project

Safety wasn’t just a box to tick-it was a shared priority. From protective barriers to emergency-rated access, every element of the facility was designed to safeguard personnel and assets alike. And when a minor issue arose post-installation, our team responded immediately. That responsiveness-being “there in a blink”, as Krishan put it-is what our partners rely on, especially in industries where every second counts.

 

A Result That Speaks for Itself

Delivered under budget and within deadline, the Longburn depot is a testament to what’s possible when collaboration, innovation, and experience come together. It’s more than just a facility-it’s a fully integrated logistics hub that will help Halls meet their growth and service goals for years to come.

At Ulti Group, we’re not just providing products-we’re protecting what matters most to our clients. Whether you’re starting from scratch or upgrading an existing site, we’re ready to help you build better, safer, and smarter.

 

FAQ’S About Cold Chain Logistics Facilities

What is cold chain integrity, and why is it critical?

Cold chain integrity ensures that perishable goods are kept at the correct temperature throughout the supply chain, preventing spoilage and maintaining quality. Any break in the chain can lead to product loss and compromised safety.

Why choose vertical dock levellers for refrigerated facilities?

Vertical dock levellers allow trucks to back in and open their doors only once a sealed environment is established. This eliminates temperature fluctuations and maintains a continuous cold chain.

Can Ulti Group help with facility design from the start?

Absolutely! Our early involvement in the design phase allows us to tailor solutions that integrate seamlessly into your architecture, reducing construction guesswork and operational issues later on.

How quickly can Ulti Group respond to service requests?

We pride ourselves on our rapid response times. As seen in the Halls project, our team is on call to resolve issues fast-because downtime isn’t an option.

 

Want to future-proof your logistics hub or upgrade your current facility? Get in touch with us today to discuss a tailored solution that meets your performance, safety, and compliance needs.