Ulti Rapid Doors: The High-Performance Marvel of Industrial Engineering

 

Imagine this: back in the day, car manufacturers rolled out “sport” versions of their models. These souped-up cars came with upgraded engines, racing camshafts, and performance-tuned exhausts, all designed for those who wanted more than a simple ride—they wanted power, speed, and excitement. But with all that thrill came a downside: these cars rarely lasted long without needing repairs. They were built to go fast, but longevity wasn’t always guaranteed.

So, what does this have to do with rapid doors? Quite a bit, actually. In many ways, rapid doors are the high-performance “sports cars” of the industrial door industry. Yet, unlike the vehicles of the past, modern rapid doors are engineered for both speed and endurance. Designed to handle high-traffic environments, they operate at impressive speeds and undergo relentless cycles each day, making them essential for businesses that can’t afford downtime or delays. Picture a door opening and closing hundreds of thousands of times per year, effortlessly keeping pace with fast-moving operations.

 

Built for Performance and Longevity

At Ulti Group, we’ve been installing rapid doors across New Zealand for years, and our clients can attest to their reliability. While we initially assured customers that a rapid door could complete a million cycles before requiring major maintenance, we’ve been pleasantly surprised. Some Ulti rapid doors have hit over 3 million cycles—and one even surpassed an astonishing 4.5 million. This endurance showcases not only the advanced engineering behind our doors but also the quality maintenance provided by our team of experts.

Our Ultiroll doors, for example, are specifically designed to withstand the toughest conditions. Recently, one of these doors, which had already cycled over 3 million times, was damaged in an attempted ram-raid involving a front-end loader. Despite the impact, the customer had only one request: another Ultiroll. They knew that nothing else would match the value, resilience, and reliability that our doors provide.

 

Why Ulti Rapid Doors are the Smarter Investment

With an Ulti rapid door, you’re investing in quality, speed, and longevity. Designed from the ground up for intense usage, these doors combine high-speed operation with a robust build to reduce energy costs, prevent air loss, and enhance security—giving your business a competitive edge.

When you choose Ulti Group, you’re not just buying a door; you’re investing in a solution crafted by New Zealand’s leading experts in industrial door technology. Our doors are the benchmark for superior performance in high-demand environments, helping companies across sectors work faster and smarter. With Ulti, you get a door that’s truly a marvel of modern engineering.

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FAQs:

1. What makes Ulti rapid doors different from other industrial doors?

Ulti rapid doors are designed to handle intense, high-traffic usage with exceptional speed and durability. Engineered for minimal downtime, they offer enhanced security, energy efficiency, and the ability to withstand millions of cycles, making them a standout choice for New Zealand businesses looking for reliability and performance.

2. How many cycles can I expect from an Ulti rapid door?

Our rapid doors are built to last. We tell clients they can expect around 1 million cycles for optimal value, but many doors have far exceeded that, with some surpassing 3 million or even 4 million cycles with consistent maintenance.

3. What industries benefit most from Ulti rapid doors?

Industries with high traffic, such as logistics, warehousing, and manufacturing, particularly benefit from our rapid doors. These doors are designed to improve workflow efficiency, reduce energy costs, and provide secure, reliable access, making them ideal for fast-paced environments.

4. How does Ulti Group ensure the longevity of its rapid doors?

Our commitment to quality begins with the design and engineering of the doors, focusing on durability and reliability. Additionally, our skilled technicians provide thorough maintenance to keep your doors performing at their best, ensuring they meet and exceed expected cycles.

5. Can Ulti rapid doors withstand physical impacts or forced entries?

While rapid doors are not primarily designed for impacts, Ulti’s robust construction offers a significant level of resilience. In cases of severe impacts, like a ram-raid, our customers have seen how our doors withstand damage, and they continue to trust us for replacements due to their high-quality performance and durability.

What are Rollout Container Shelters, and Why Are They Essential for Modern Loading Operations?

For businesses that rely on seamless loading, storage, and product protection, Ulti Group’s Rollout Container Shelters provide a flexible, robust, and weather-protected solution. These shelters offer an innovative, expandable environment that shields goods from environmental damage while optimising operational efficiency. Installed for notable clients across New Zealand and Australia these shelters represent an investment in reliability, security, and sustainability across industries.

 

Understanding Rollout Container Shelters

Rollout Container Shelters are retractable shelter systems that provide a robust and versatile alternative to traditional structures. Unlike permanent buildings or tents that require extensive setups, these shelters roll out directly from a retractable mechanism, allowing quick deployment and storage. Built with industrial-grade materials, they’re made to withstand the harshest elements, from intense sun to high winds, making them ideal for a wide range of New Zealand and Australian settings.

At Ulti Group, we have installed these shelters for leading clients in New Zealand, as well as businesses throughout Australia. These clients rely on our Rollout Container Shelters to meet their unique needs—whether they’re looking to safeguard inventory from environmental factors, maximise space in a flexible way, or streamline operations by having immediate, durable shelter options on hand.

 

Key Features of Ulti Group’s Rollout Container Shelters

  1. Weather-Resistant and Security-Focused Design

Designed to create a weather-protected environment, these shelters safeguard goods from rain, dust, and other contaminants during loading and unloading. They are particularly valuable for securing the integrity of products, especially in today’s security-conscious world. By reducing the risk of exposure, they protect your products and mitigate the potential costs associated with product damage during crucial transfer stages​.

  1. Ease of Use with Manual or Automated Operation

Rollout Container Shelters can be operated manually or automatically, depending on your needs. Manual pull handles offer simple, low-effort usage, while the automated option adds speed and precision, with a reliable 200mm/sec opening and closing speed. This flexibility enhances operational efficiency, allowing workers to extend or retract the shelter quickly and seal the container face with ease​.

  1. Cost-Efficient Ground-Level Loading

Traditional container docks often require significant investment in structural alterations like loading canopies or recessed dock pits. Rollout Container Shelters allow ground-level loading, providing a more cost-effective solution that avoids extensive construction. This affordability makes them an attractive option for businesses looking to scale their operations efficiently without heavy overhead costs​.

  1. Modular and Relocatable for Future Flexibility

Ulti Group’s shelters are modular, enabling easy relocation or reconfiguration as your operational needs evolve. This adaptability is especially advantageous for growing businesses or those anticipating future logistical shifts. The shelter components are consistent across installations, ensuring easy integration and cost savings if relocation or expansion is needed​.

  1. Energy Savings for Temperature-Controlled Goods

Rollout Container Shelters help maintain the internal temperatures of chilled or frozen goods during loading, which is critical in industries like food manufacturing and refrigerated logistics. By reducing the influx of warm air and solar heat, they lower energy costs, minimising the impact on refrigeration systems and enhancing bottom-line profits. This energy efficiency makes the shelters a smart investment for companies managing temperature-sensitive goods​.

  1. Dependable Industry Compliance and Resilience

Built to meet rigorous standards, Ulti Group’s Rollout Container Shelters comply with Wind Permeability Class 3, Water Permeability Class 1, and Wind Loading Class 2 requirements. With reinforced PVC curtains and a sturdy 75x75mm aluminium frame, these shelters withstand the demands of various climates, ensuring consistent protection in challenging conditions​.

  1. Versatile Applications Across Multiple Industries

Rollout Container Shelters are ideal for an array of sectors, including:

  • Food Manufacturing: Reliable protection for product loading in all weather conditions.
  • Chilled and Frozen Logistics: Reduced energy loss when handling temperature-sensitive products.
  • Manufacturing and Exporting: Inward and outward goods devanning and secure loading of export goods.
  • Ports and Distribution Centres: Adaptable, secure storage for dynamic environments that need quick, protected loading/unloading​.

 

Why Choose Ulti Group’s Rollout Container Shelters?

Ulti Group’s Rollout Container Shelters offer a unique blend of durability, adaptability, and energy efficiency, making them a valuable addition to any loading or storage environment. Designed for seamless operation, their retractable structure allows businesses to protect products from environmental hazards while reducing operational costs. Ulti Group brings decades of industry experience, crafting solutions that are purpose-built for New Zealand and Australian businesses seeking performance and reliability in high-demand settings.

Whether you’re looking to improve operational efficiency, reduce energy costs, or ensure product integrity, our Rollout Container Shelters offer the protection and flexibility you need to stay competitive.

 

 

FAQs

  1. What sets Rollout Container Shelters apart from traditional dock solutions?
    Rollout Container Shelters eliminate the need for extensive structural changes, allowing efficient ground-level loading. They retract when not in use and are easily relocatable, unlike permanent structures.
  2. Are these shelters suitable for temperature-controlled environments?
    Yes, they are designed to reduce energy losses in chilled and frozen goods loading, helping maintain product quality and reduce refrigeration costs.
  3. Can the Rollout Container Shelters be customised to specific operational needs?
    Ulti Group offers a range of customisable options, including varying sizes, automated operation, and additional bays. Contact us to discuss the specifics of your project requirements.
  4. Do these shelters comply with industry standards?
    Absolutely. Our shelters meet Wind Permeability Class 3, Water Permeability Class 1, and Wind Loading Class 2, ensuring durability and resilience under various weather conditions​.
  5. How can these shelters benefit different industries?
    Ulti Group’s Rollout Container Shelters support industries like food manufacturing, refrigerated logistics, general manufacturing, and distribution centres by providing versatile, weather-protected loading environments that enhance efficiency and security.

Ulti Group’s Rollout Container Shelters redefine the standards for loading protection, offering modern solutions that align with industry demands. Reach out to us today to see how these shelters can elevate your loading operations and protect what matters most to your business.

 

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Question: Are Duo Therm Air Doors as good as they are claimed to be?

At Ulti Group, we understand the importance of making a sound investment in your business, especially with key assets like Ulti Duo Therm Air Door, which can require a considerable capital outlay for your business. We’re often asked about the impact these world-class doors have on energy savings and how they contribute to efficiency in real-world settings. It’s a great question, and we want to be as transparent as possible to support your decision-making. 

We often get asked to provide case studies from our customers, stating the amount of dollars saved in running costs, a percentage of savings in the total amount of electricity used, or other similar questions. At Ulti Group, we love sharing the benefits our customers experience; however, when it comes to gauging cost savings from the Ulti Duo Therm Air Door, there are a few factors that make it challenging to provide exact figures or percentages. Here’s why: 

  • Confidentiality: Many of our customers find these details sensitive, so while they do experience energy savings, they aren’t always able to share specifics publicly. 
  • Unique Site Variables: Every facility is different! Factors such as: 
    • Refrigeration Condition: The state of your existing refrigeration system can play a large role. Ulti Duo Therm Air Doors help protect against energy loss, but their effectiveness is best maximised when other equipment is operating optimally. 
    • Environmental Factors: Humidity and temperature changes throughout the year also impact energy savings, with certain seasons presenting more challenging conditions. 
    • Other Doorways: Testing the Ulti Duo Therm Air Door on a single doorway is a great starting point, yet it’s important to remember that unprotected doorways may still contribute to energy loss. Full results are usually seen when all doorways are taken into account. 
  • Energy Prices: Fluctuations in electricity costs can also affect savings, making it harder to pinpoint an exact percentage across different times or regions. 
  • Additional Projects: Many businesses are implementing other energy-saving initiatives alongside replacing their doors, which can make it tough to attribute savings to one factor alone. 

All of these factors, can have a significant effect on any results you might see while undertaking a trial, or from completed installs. It’s important to understand that your new door may not be at fault. We’re committed to helping you see the best results from your investment so our team is here to support you with insights and advice tailored to your specific setup, so you feel confident in the impact these doors can have on your operation.  

 

The Proof 

The following photos were taken at a site in New Zealand, and the client is delighted with the Ulti Duo Therm Air Door that they have. 

 

This photo was taken standing in the doorway with the Ulti Duo Therm Air Door installed, while the door was in the completely open position. To the right is the inside of their freezer, and to the left is an ambient temperature zone. The grey area that you can see in the middle of the photo is the air curtain part of the Ulti Duo Therm Air door, which activates as soon as the door starts going up, and remains active until the door is closed again. As you will see from the next image, this air curtain creates a very effective barrier which keeps the cold air inside your freezer, and the warm air out. 

This is a thermal image of the first photo. You will see a colour chart down the right hand side of the photo, which tells you the range of temperatures which are present in this photo. The blue area represents the cold air within the freezer, while the warmer colours (yellow to red) show the ambient temperature on the other side. Notice the yellow-blue barrier in the middle—the air curtain. As you can see, this has created an effective thermal barrier, preventing that cold air from escaping, and keeping your freezer efficient and temperature-controlled. 

  

A Normal Doorway in a Chilled Environment 

Each time a standard freezer door opens, energy loss occurs, as cold air escapes and warmer air flows in to replace it. This effect happens with any traditional door, making it one of the biggest sources of energy loss in a high-traffic freezer area. Essentially, your doorway acts as an open hole in your wall, allowing temperature fluctuations that impact efficiency and raise costs over time. 

 

What is happening here is the cold air, which is dense and heavy, tumbles out through the doorway, like gravel out of the back of a truck. To compensate for this air movement in the bottom of your doorway, warm air then enters the freezer through the top of your doorway.  The energy loss and ice problems that this two-way energy transfer causes are significant.  

The good news is, our customers who are investing in Ulti Duo Therm Air Doors are now experiencing ice free freezers, and for the first time in a lot of cases. An Ulti Duo Therm Air Door isn’t just another door; it’s scientifically designed to maintain critical temperatures in your freezers, offering unmatched performance and reliability.  

And it’s part of a revolution in the market. At Ulti Group, we offer a full range of Air Doors tailored to specific needs, each one crafted with care and expertise.  

Ready to make your freezer doors work smarter? Make the decision today for an Ulti Air Door and experience the difference first hand. Your team, your customers, and your bottom line will thank you for the investment. 

 

 

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Optimising Food Processing Operations with Ulti Roll High-Speed Doors: Ensuring Food Integrity

In the fast-paced world of food processing, maintaining the integrity and safety of food products is non-negotiable. It’s a complex dance of controlling temperature, minimizing contamination, and enhancing operational efficiency—all while adhering to strict regulatory standards. A pivotal player in this process? High-speed doors. Specifically, Ulti Roll High-Speed Doors from Ulti Group, which stand at the forefront of innovation in ensuring food integrity. Let’s dive into how integrating these doors can revolutionise your food processing operations. 

 

Climate Control at the Speed of Light 

Temperature fluctuations are the nemesis of food safety and quality. Every second a door remains open in a refrigerated environment, precious cold air escapes, and unwanted warm air intrudes, compromising the cold chain. Ulti Roll High-Speed Doors are engineered to open and close with unparalleled speed, significantly reducing air exchange. This rapid action keeps the internal climate consistent, ensuring that food products, whether frozen or fresh, remain within their optimal temperature range throughout the processing chain. 

 

A Barrier Against Contamination 

In any food processing facility, the movement of goods, personnel, and machinery is continuous. While necessary, this movement opens avenues for airborne contaminants to travel. The solution? Minimising the time doors are open. Ult iRoll doors are not merely fast; they’re precision-engineered to offer a minimal open time, thereby reducing the opportunity for contaminants to enter. Coupled with a tight seal when closed, these doors act as a formidable barrier against contamination, supporting your efforts to maintain a clean and safe production environment. 

 

Durability Meets Food Safety 

Food processing environments are demanding. Doors must withstand constant use, resist corrosion, and meet food safety regulations. Ulti Roll High-Speed Doors are designed with these challenges in mind. Constructed from materials superior to traditional options like 316L stainless steel, they boast a durability that ensures longevity and reliability. The food-grade curtain, sealed horizontal welds, and water-repellent, non-corrosive properties make these doors not only tough but also easy to clean and maintain—perfect for the rigorous demands of food processing. 

 

The Ulti Group Difference 

At Ulti Group, we understand that every element of your food processing operation impacts your product’s integrity and your bottom line. Ulti Roll High-Speed Doors are a testament to our commitment to providing solutions that enhance operational efficiency, food safety, and regulatory compliance. With our doors, you’re not just improving the flow of your operation; you’re investing in a solution that protects the quality of your products, ensuring that they reach consumers as intended, safe and delicious. 

 

In the quest for excellence in food processing, every detail counts. Ulti Roll High-Speed Doors offer a blend of speed, safety, and reliability that can significantly uplift your operations. By choosing Ulti Group, you’re not just selecting a product; you’re partnering with a leader in innovative solutions tailored to the unique needs of the food industry in New Zealand. Let’s work together to safeguard the integrity of your food products, enhance your operational efficiency, and secure your place at the top of the food processing industry. 

 

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