Combining Robust Protection with Versatile Sealing: The Ulti Endura Shelter with Inflatable Header

When it comes to maintaining an unbroken cold chain during the loading and unloading process, especially in temperature-controlled environments, having the right dock shelter system is absolutely critical. At Ulti Group, we understand that not all vehicles are created equal — and that’s where the Ulti Endura Dock Shelter truly shines.

This innovative shelter solution is designed to give you the best of both worlds: the durability and resilience of fixed side curtains, paired with the flexibility and sealing efficiency of an inflatable header. It’s ideal for facilities that service a variety of truck heights, from towering long-haul trucks to shorter metro delivery vehicles.

 

Built to Withstand the Toughest Conditions

What sets the Ulti Endura apart is its robust side curtains, constructed from a highly durable, impactable fabric. These curtains create a tight seal against the truck’s sides when it reverses into the dock, preventing air exchange and ensuring thermal integrity. Unlike traditional inflatable models where airbags can be prone to tearing, the Ulti Endura eliminates this risk by using solid side curtains that flex under pressure without damage.

Even in the event of a misalignment or a forceful backing in, the side frame of the Ulti Endura shelter is designed to compress and absorb impact, avoiding costly repairs and downtime. This level of impactability means you’re not just buying a dock shelter — you’re investing in long-term performance and peace of mind.

 

Smart Sealing with Inflatable Header Technology

While the sides offer unbeatable toughness, the inflatable header unit at the top is what truly elevates this shelter’s versatility. Housed in a track system, the header inflates once the truck is in position, expanding downward to seal the gap above the vehicle. This smart design accommodates a wider range of vehicle heights, making it perfect for dynamic fleets and mixed vehicle usage.

Whether you’re dealing with high-volume, long-haul operations or rapid local deliveries, the inflatable header ensures that every truck — regardless of size — gets a snug, energy-efficient seal. This is especially crucial for chilled environments, where maintaining consistent internal temperatures during transfers is vital to preserving product quality and compliance with food safety standards.

 

Designed for Performance in New Zealand Conditions

We strongly recommend the Ulti Endura Shelter with Inflatable Header for any New Zealand-based facility requiring consistent temperature control. Its ability to adapt to various truck configurations while providing a tight, reliable seal makes it a standout solution for industries such as food processing, cold storage, and logistics.

Take a closer look at the Ulti Endura Shelter and see how it can transform your dock operations by combining strength, flexibility, and exceptional thermal sealing performance.

 

Frequently Asked Questions

What makes the Ulti Endura Shelter different from a fully inflatable dock shelter?
The Ulti Endura combines fixed, impactable side curtains with an inflatable header. This avoids the common damage issues seen in full inflatable models, while still allowing for top-sealing flexibility across a range of truck heights.

Is this shelter suitable for all types of trucks?
Yes, the inflatable header allows the unit to seal effectively against both high and low trucks, making it ideal for operations with a mixed fleet.

How does the shelter help with energy efficiency?
By tightly sealing the dock opening during loading and unloading, the Ulti Endura significantly reduces air exchange. This helps maintain internal temperatures and reduces the load on refrigeration systems, cutting energy costs.

Can it handle impacts from misaligned trucks?
Absolutely. The side frames and curtains are designed to compress upon impact, which protects both the shelter and the vehicle, ensuring longer product lifespan and safer operations.

 

Let us help you create a seamless cold chain from dock to delivery — contact Ulti Group today for tailored advice on your dock shelter needs.

 

How Dock Levellers Can Ramp Up Your Warehouse Efficiency

If you run a warehouse or a distribution center, you know how important it is to have a smooth and efficient loading and unloading process. You need to move your goods quickly and safely from the warehouse floor to the truck or container, and vice versa. This can mean dealing with the issues of different truck sizes, maintaining environmental control during loading and unloading, and the all-important issue of safety.

That’s where a dock leveller comes in.

A dock leveller is a device that bridges the gap between the warehouse and the vehicle, creating a level platform for forklifts and other material handling equipment to transport your goods. A dock leveller can make a huge difference in your warehouse operations, improving your productivity, safety, quality, and profitability.

But how do you choose the right dock leveller for your business? And what are the benefits of a dock leveller? In this blog, we’ll answer these questions to help you make an informed decision and optimize your warehouse performance.

 

What is a dock leveller?

A dock leveller, is a metal ramp that connects the warehouse floor to the truck or container bed. It allows forklifts and other transport equipment to move smoothly and safely between the warehouse and the vehicle, without any bumps or gaps. It also accommodates differences in height between the warehouse floor and the vehicle bed, which can vary due to factors such as load weight, suspension, or tire pressure. Check out our handy blog, “What is a Dock Leveller?” for a more detailed breakdown.

 

Why do you need a dock leveller?

A dock leveller can offer many benefits for your warehouse operations, such as:

  • Improved productivity: A dock leveller can significantly reduce the loading and unloading time, as it eliminates the need for manual handling or lifting. You can move more goods in less time, increasing your throughput and output. A dock leveller can also accommodate different vehicle heights and sizes, so you can handle a variety of vehicles without any hassle.
  • Enhanced safety: A dock leveller can minimise the risk of accidents and injuries, as it provides a smooth and stable transition from the warehouse to the vehicle. And even more so, when combined with our other dock safety accessories like wheel guides, control systems, and wheel restraints. You can avoid slips, falls, bumps, or drops that can damage your goods or harm your workers.
  • Optimised quality: A dock leveller can maintain the quality of your goods, especially if they are temperature-sensitive or perishable. You can use a dock leveller in combination with a dock seal to create a controlled environment for loading and unloading cold goods. This way, you can protect your goods from temperature fluctuations or contamination that can affect their freshness or shelf, whilst also preventing pests, debris, or intruders from entering your warehouse, improving your security and hygiene.
  • Increased profitability: A dock leveller can boost your profitability, as it lowers your operational costs and increases your customer satisfaction. You can save money on energy bills, maintenance fees, or insurance premiums by using a dock leveller. You can also deliver your goods faster and safer to your customers, enhancing your reputation and loyalty.

 

So how do you choose the right dock leveller for your business?

Choosing the right dock leveller for your business depends on several factors, such as:

  • Your warehouse layout and space: You need to consider the size and shape of your warehouse, as well as the location and number of your loading docks. You also need to consider the height and clearance of your overhead doors, and the availability of power sources. These factors will determine the type and size of dock leveller that will fit your warehouse.
  • Your vehicle types and sizes: You need to consider the types and sizes of vehicles that you serve, such as trucks, trailers, or containers. You also need to consider the frequency and volume of your loading and unloading operations. These factors will determine the capacity and functionality of dock leveller that will suit your needs.
  • Your budget and preferences: You need to consider your budget and preferences, as well as the benefits and drawbacks of each type of dock leveller. You also need to consider the installation and maintenance costs, as well as the warranty and service options. These factors will determine the cost-effectiveness and reliability of dock leveller that will meet your expectations.

 

There’s no doubt about it, dock levellers play a crucial role in optimising the efficiency of your facility. They are safe, easy to use, and streamline your process. The only question is, which model is right for you?

At Ulti Group, we have over 30 years of experience in providing customised solutions for loading docks. We have a range of dock levellers for different purposes, including vertical storing, horizontal storing, container, and edge. We can help you select the best dock leveller for your business, as well as install and service it for you. But remember, a dock leveller is just one part of a bigger system. With our comprehensive range of other loading dock safety solutions, we’ve got you covered for your entire loading dock system.

Talk to our team of experts about what you need out of a dock loading system and we’ll set you up with a customised system that gets it done!